20 Bottles/Min Round Bottle, Bottle Labeling, Inkjet Coding, Bottle Cap Visual Inspection System
1. Introduction
This system uses machine vision to detect circumferential bottle labels, including detection of QR codes, barcode recognition, code identification, labeling quality (such as: crooked, warped, whether there is a label, etc.), and detects bottle labels Products with substandard quality are recorded and subsequently eliminated. This system also includes the detection of the skew of the bottle cap relative to the bottle body, and visually guides the rejection of bottle caps that are obviously skewed. Bottle caps that are obviously far away from the bottle body are also detected, and bottles that are obviously not tightly tightened are rejected.
2. Technical Parameters
| 1 | Production Capacity | 20 bottles/minute *Actual production capacity varies depending on product size, packaging material, etc. |
| 2 | Applicable Bottle Type | Φ60mm height 230mm |
| 3 | Bottle Cap Specifications | Φ30mm |
| 4 | Power Supply | 220V 50Hz |
| 5 | Power | 0.6KW |
| 6 | Dimensions | 1200*1000*1300mm (L*W*H) |
3. Hardware Configuration
3.1 4 200W color cameras, 1200W grayscale camera, 30 frame acquisition speed, GigE camera communication method.
3.2 1 set of industrial camera vision software with development and application authorization.
3.3 5 industrial Ethernet cables.
3.4 200W5 pixel resolution industrial camera lenses.
3.5 1 set of light source controller and 5 sets of light sources.
4. Software Configuration
4.1 The testing project contains all the testing requirements.
4.2 Image processing software development and application licenses are installed on customer-specified industrial computers.
4.3 The image processing software system developed based on high-level languages has multi-job functions. When a product needs to be replaced, the customer only needs to modify the product model and the system automatically switches without the need for secondary development.
4.4 The detection cycle of a single product is less than 0.5s.
5. Vision Algorithm Process
6. Equipment Advantages
6.1 Four cameras are arranged at 90° intervals to ensure stable and complete 360° imaging of the bottle label.
6.2 The arched light source specially designed for cylindrical labels can improve the consistency of imaging brightness.
6.3 Synchronous triggering of 4 light sources, asynchronous strobe and asynchronous image acquisition, avoiding the complexity and instability of asynchronous triggering logic, while reducing mutual interference between light sources and improving imaging quality.
6.4 The camera and the light source are installed coaxially and are integrally installed on a height-adjustable adjustment frame. The adjustment frame features laser markings or rulers to facilitate precise adjustment of the height of the vision system for bottles of different heights.
Product Tags:
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20 Bottles/Min round bottle labeling machine Inkjet Coding Bottle Cap Visual Inspection System Images
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